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Explore our state-of-the-art continuous pyrolysis plants designed for maximum efficiency and minimum environmental impact.
As the industrial powerhouse of Japan, the Greater Nagoya area—encompassing Aichi, Gifu, and Mie prefectures—stands at the global forefront of automotive manufacturing, aerospace engineering, and heavy machinery production. With this immense industrial output comes a critical ecological responsibility: managing massive volumes of industrial waste, particularly end-of-life tires (ELTs), manufacturing scrap, and industrial plastics.
In alignment with Japan's ambitious 2050 Carbon Neutrality goal and Aichi Prefecture's strict environmental regulations, local enterprises are rapidly transitioning toward circular economy models. Traditional waste disposal methods like incineration are no longer viable due to stringent carbon tax policies and emission limits. This is where our Zero Emission Pyrolysis Plant technology steps in, offering a direct, sustainable path to convert waste rubber and plastics into high-value fuel oil, recovered carbon black (rCB), and combustible gas without releasing harmful emissions into the atmosphere.
Converting Nagoya's automotive manufacturing waste rubber and tires into premium-grade recovered carbon black for circular tire manufacturing.
Equipped with advanced multi-stage flue gas cleaning and sulfur removal systems to exceed Japan’s strict air quality standards.
Continuous electric heating and self-sustaining combustible gas recycling systems designed to minimize energy input and maximize ROI.
The Japanese recycling market is undergoing a paradigm shift. The demand for recovered carbon black (rCB) is surging as major tire manufacturers pledge to increase the ratio of sustainable materials in their products to 40% or more by 2030. Furthermore, the pyrolysis oil produced by our plants serves as a vital low-carbon alternative fuel for Nagoya's local steel mills, cement factories, and chemical processing facilities.
By integrating our continuous screw pyrolysis systems, local waste management factories can operate 24/7, turning a costly disposal challenge into a highly profitable resource-generation stream. Our plants feature a closed-loop system where non-condensable gases are recycled back to heat the reactor, ensuring zero emission of greenhouse gases during the thermal decomposition process.
Focus on waste to energy and waste tire pyrolysis technology, Huayuan Tech was founded in 1968. Company covers an area of 209335 square meters, plant area of 98,680 square meters, more than 500 employees, engineering and technical personnel accounting for 34% of the total number of employees. Has a complete A-class boilers and pressure vessels complete sets of manufacturing, testing equipment.
Pressure pipe installation permit, And through ISO9001, ISO14001, OHSAS18001 three system certification and the United States ASME certification. With the continuous development of enterprises has now become engaged in a boiler, pressure vessels, waste tire and plastic scrap pyrolysis machine development, manufacturing, sales, consulting services, thermal equipment system integration, contract energy management, investment and financing, supplemented by energy efficient use of professional firms.
Watch our continuous pyrolysis and refining systems in action, demonstrating high-capacity processing with zero environmental discharge.
Holding a national A-class boilers, A2-class pressure vessel manufacturing license, D1D2 pressure vessel design certificate, Huayuan Tech ensures the highest standards of safety and structural integrity. Our heavy-duty engineering capacity allows us to manufacture pyrolysis reactors that withstand extreme thermal stress and continuous operation over decades.
Unswervingly pursue the technological innovation, build strong enterprise core competitiveness, is the company's long-term adherence to the development strategy. Adhering to the "innovation, quality, honesty" business purposes, to environmental protection and energy conservation as the prerequisite, technology as a means, with superb professional skills and unique R&D philosophy, production and research strong cooperation, and constantly introduce innovative products and services to meet market demand.
Our Zero Emission Pyrolysis Plants are tailored to meet the specific demands of the Chubu region's manufacturing infrastructure:
Unlike conventional batch reactors that suffer from high energy losses and intermittent emissions during discharge, our Continuous Screw Pyrolysis Plants offer sealed, non-stop feeding and discharging. This prevents any gas leakage and ensures a completely dust-free, odor-free work environment. The integration of advanced vacuum atomization and flash distillation technologies allows our oil refining systems to upgrade crude pyrolysis oil into high-quality diesel-like fuel or light fuel oil right on-site.
Deploying industrial equipment in Japan requires strict adherence to safety guidelines, including the Fire Services Act, High Pressure Gas Safety Act, and local municipal air pollution control ordinances in Nagoya. With our ASME compliance, ISO certifications, and decades of experience in manufacturing A-class pressure vessels, Huayuan Tech provides comprehensive engineering documentation and custom plant designs to facilitate smooth local permitting and environmental approvals.
Select from our range of continuous pyrolysis plants, carbon black refining units, and oil distillation systems designed for Nagoya's green transition.
Whether you are looking to upgrade your existing recycling facility in Nagoya or establish a new waste-to-energy operation, our engineering team is ready to deliver tailored solutions. Contact us today to discuss your project requirements, from feasibility studies and custom layout designs to fabrication, installation, and commissioning.
