Superior Output Quality: The Advantage of Continuous Electric Heating Pyrolysis for Oil and Recovered Carbon Black

Our continuous electric heating pyrolysis technology sets a new standard for output quality. By ensuring precise temperature control and uniform heating, it transforms end-of-life tyres into high-value, consistent products that are ideal for demanding industrial applications.

1. Pyrolysis Oil: Higher Purity & Greater Value

The oil produced by our system is significantly superior to that from conventional methods:

Lighter Colour & Enhanced Clarity: The oil has a characteristic lighter brown colour and is noticeably clearer, indicating low impurity and gum content. This makes it more desirable in the market.

Higher Calorific Value & Better Composition: Thanks to controlled pyrolysis, the oil has a higher proportion of light fractions and a more consistent chemical composition, resulting in a higher heating value for superior fuel efficiency.

Improved Stability: The oil demonstrates excellent stability, resisting degradation and sedimentation during storage, which simplifies logistics and ensures quality for end-users.

Unmatched Batch-to-Batch Consistency: Continuous operation guarantees that every batch of oil meets the same high-quality specifications, building trust and enabling reliable supply contracts.

Key Differentiator:
Electric heating provides instantaneous, precise temperature management. This prevents localised overheating and secondary cracking, ensuring uniform molecular structure and optimal oil quality.

2. Recovered Carbon Black (rCB): From Fuel to High-Value Material

Our process upgrades carbon black from a low-value fuel to a competitive industrial material, known as Recovered Carbon Black (rCB):

Preserved Structure & Performance: The gentle and uniform heating preserves the carbon black's fundamental structure, yielding consistent physicochemical properties suitable for technical applications.

Higher Purity & Carbon Content: The resulting rCB has a higher carbon content and lower ash content compared to traditional methods, enhancing its value and performance.

Wider Application Range: This high-quality rCB can be used as a sustainable filler or reinforcing agent in new rubber products, plastics, coatings, and other speciality applications, moving it into higher-value markets.

Key Differentiator:
The controlled pyrolysis environment prevents excessive combustion of the carbon black, maintaining its integrity. The sealed system minimises contamination, ensuring a clean, high-purity product.

Conclusion: Quality as a Competitive Advantage

In short, the precision and consistency of our continuous electric heating technology are the foundation for producing superior pyrolysis oil and rCB. This quality advantage transforms end-of-life tyres into reliable, high-value commodities, maximising both the economic return and the environmental benefit of your recycling operation.