Batch Model Pyrolysis Plant(Drum running model)
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Electrical Heating Continuous Pyrolysis plant
Features
Continuous Electric Heating Pyrolysis plant with Energy Self-Sufficiency
To meet the stringent demands of the European market for sustainability and efficiency, traditional gas or oil-fired pyrolysis technologies are no longer sufficient. Our Continuous Electric Heating Pyrolysis System is the revolutionary solution designed for this challenge. It completely eliminates reliance on fossil fuels, transforming end-of-life tyres (ELTs) into high-value products and clean electricity, delivering both environmental and economic benefits.
I.Core Advantages of Our Electric Heating Pyrolysis System
1. Anti-Coking Design for Easy Maintenance : High-frequency heating effectively inhibits coke formation on the reactor walls. Any coke that does form is brittle and easy to remove, significantly reducing downtime and maintenance costs.
2. Uniform Heating for Complete Pyrolysis : The entire reactor is heated evenly, ensuring high radiant heat efficiency and complete pyrolysis of the tyre material, which maximises product yield and quality.
3. Precise Temperature Control for Optimised Output : Fully automated, zoned temperature control allows for flexible adjustment of the oil-to-gas ratio, optimising the process for different output goals.
4. Zero Combustion Emissions for Full Compliance : The electromagnetic heating process itself produces no combustion flue gases, eliminating extra exhaust treatment costs and ensuring easy compliance with strict EU environmental standards.
5. Efficient Condensing System for Stable Operation : An optimised vapour discharge and condensing system prevents pipe blockages, ensuring stable, continuous 24/7 operation.
6. Continuous Automation for Superior Capacity : Fully automated, continuous operation eliminates the frequent start-stop cycles of batch plants. This results in a significantly higher single-line processing capacity, ideal for large-scale industrial operations.
7.Low Energy Consumption & Controllable Operational Costs : Internal direct heating achieves thermal efficiency exceeding 80%, far superior to external heating methods (50-60%). With no need to purchase natural gas or fuel oil, operational costs are stable and predictable.
8. High-Quality Output with Greater Added Value : Produces high-calorific pyrolysis oil with a lighter colour and fewer impurities. The recovered carbon black (rCB) is of consistent, high quality, suitable for demanding applications in the rubber and plastics industries, not just as a fuel.
9. Environmentally Friendly, Safe & Reliable : A fully sealed, slightly negative-pressure system prevents any leakage of VOCs. Equipped with advanced PLC/DCS control and comprehensive safety interlock systems to ensure operational safety.
II. Energy Circularity: Power Generation from Pyrolysis Gas
•Our system creates a complete circular economy model, converting tyres into pyrolysis oil, recovered carbon black (rCB), recycled steel, and pyrolysis gas.
•Each tonne of tyres yields approximately 8-12% pyrolysis gas with a calorific value exceeding 9,000 kcal/m³.
•Using high-efficiency internal combustion generators, 1 cubic metre of gas can produce approximately 4 kWh of electricity.
•This electricity can primarily power the recycling plant itself, drastically reducing reliance on the grid and energy costs.
•Surplus electricity can be fed back into the grid, creating an additional revenue stream and improving ROI.
III. Future-Oriented Technology Evolution
1. Integration with Renewables: Ready to be powered by solar or wind energy, moving towards true "zero-carbon pyrolysis."
2. Product Upgrading: Pyrolysis oil can be refined into chemical feedstocks (like BTX); rCB can be modified to replace virgin carbon black.
3. Feedstock Diversification: The platform technology can be adapted to process other organic waste streams, such as mixed plastics and rubber waste.
4. Alignment with Regulations: Supported by growing global circular economy policies and evolving product standards for rCB and pyrolysis oil.
Conclusion
Our Continuous Electric Heating Pyrolysis technology represents the future of ELT recycling. By combining efficiency, energy savings, and intelligent operation, it turns environmental responsibility into a competitive business advantage, making it the ideal solution for your entry into the European green circular economy.
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