Hot Products
-
Products
- Continuous Waste Tire Pyrolysis Plant(Screw running model)
- Continuous Waste Plastic Pyrolysis Plant(Screw running model)
- Continuous Waste Tire Pyrolysis Plant(Drum running model)
- Semi-continuous Model Pyrolysis Plant(Drum running model)
- Batch Model Pyrolysis Plant(Drum running model)
- Recovered Carbon Black Refining Plant
- Pyrolysis Oil Refining Plant
- MSW to Energy Plant
- Industrial Solid Waste to Energy Plant
- Waste Gas to Energy Plant
Continuous Waste Tire Pyrolysis Plant in China - Reliable Suppliers and Factory for Fuel Oil Production
Animation Video
Features
Product introduction of industrial Continuous pyrolysis plant (5-10cm tire blocks as feedstock)
Continuous pyrolysis plant (5-10cm tire blocks as feedstock) includes waste tyre pretreatment system (shredder and crusher), continuous pyrolysis system with continuous feeding and discharge system controlled by PLC system, RCB refining system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tyres into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.
Continuous pyrolysis plant (5-10cm tire blocks as feedstock) includes waste tyre pretreatment system (shredder and crusher), continuous pyrolysis system with continuous feeding and discharge system controlled by PLC system, RCB refining system. The main part is the continuous pyrolysis system. Continuous waste tyre pyrolysis plant is for processing waste tyres into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tyre pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.
Continuous pyrolysis plant (5-10cm tire blocks as feedstock)
Working process of industrial continuous waste tyre pyrolysis plant
To keep continuous feeding and discharge system, it requires the waste tyres should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:
Working process of industrial continuous waste tyre pyrolysis plant
To keep continuous feeding and discharge system, it requires the waste tyres should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it’s better to remove the steel wire from waste tires at first. As for detailed process, please check as below:
| No. | System / Component | No. | System / Component |
|---|---|---|---|
| 1 | Feeding system | 8 | Cooling Tower |
| 2 | Pyrolysis Reactor | 9 | Extra Gas burning Room |
| 3 | Reactor Basement and Burning Room | 10 | Sync Gas Purifying System |
| 4 | Gas Separator | 11 | Water Seal |
| 5 | Condensers | 12 | Smoke Clean System |
| 6 | Oil Tanks | 13 | Chimney |
| 7 | Carbon Black Discharging System | 14 | Control Cabinet |
3D picture of Continuous pyrolysis plant (5-10cm tire blocks as feedstock)
1. Shred waste tire to tire block (<10-15cm)
Separate tires, put passenger tires and truck tires and OTR tires in different group. In order to ensure long life span of shredder, different tires use different shredder. We have 3 different shredders for OTR tires, Truck tires and passenger tires. The thick tread wire will be removed during this process.
2. Crush tire block to tire powder system (10mesh to 2mm)
Crush the tire block to tire powder. The steel wire will be removed also during this process.
3. Continuous pyrolysis
The tire powder go into the continuous waste tyre pyrolysis plant, will firstly go through a multiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed to the carbon black discharge system for discharge.
4. Carbon black refining
The carbon black from pyrolysis machine is just carbon char. It can not be used as feedstock for new tires factory. It should be refined. First mill it to find powder (300-1000mesh), then make rcb pellets, and then dry it.
Main features of continuous pyrolysis plant
1. Screw pyrolysis reactor
Compared with continuous drum pyrolysis reactor, the continuous screw pyrolysis reactor can run much longer time with its coking clean system.
2. Advanced seal part
For drum pyrolysis reactor, you have to change the sealing material every week, thus cannot achieve the real sense of continuous process. Our screw running model continuous waste tyre pyrolysis reactor adopts advanced liquid film seal part, which no need to worry about the leak of oil gas.
3. Fully automatic with low labour cost
Our continuous waste tyre pyrolysis plant is controlled by PLC system with automatic feeding and discharge system, which only need 1-2 worker for operating.
4. Fully pyrolysis for high oil output
Our continuous waste tyre pyrolysis plant adopts screw running model reactor design which can make fully pyrolysis of waste tires, thus to get high oil output.
5. Big capacity
Also due to continuous feeding and discharge system, and unique multiple reactor design, our fully automatic continuous waste tyre pyrolysis plant can process at least 10 tons waste tires per day, up to 100T/D.
6. Continuous working save time and energy
7. Long working life
During the continuous pyrolysis process, reactor heating is by indirect hot air heating, which will not damage reactor so much, thus to keep long usage life of the reactors. And since the hard steel wire already removed from waste tires before pyrolysis process, thus no damage for the reactor.
TECHNICAL DATE
| No. | Item | Specifications | ||
|---|---|---|---|---|
| 1 | Model | HY-C-20 | HY-C-30 | HY-C-50 |
| 2 | Capacity | 20T/D | 30T/D | 50T/D |
| 3 | Power | 70Kw | 85Kw | 100Kw |
| 4 | Working type | Continuous | ||
| 5 | Reactor design | Multiple reactors (The quantity and size depends on the raw material condition) | ||
| 6 | Rotating | Internal rotating | ||
| 7 | Cooling system | Recycled water cooling | ||
| 8 | Reactor material | Q345R boiler plate and stainless steel | ||
| 9 | Heating method | Indirect hot air heating | ||
| 10 | Heating fuel | Fuel oil/gas | ||
| 11 | Feedstock | Waste tire/plastic/rubber | ||
| 12 | Output | Fuel oil, carbon black | ||
APPLICATION
Application of fully continuous waste tyre pyrolysis plant
For our continuous waste tyre pyrolysis plant, the applicable raw materials can be any kinds of waste tires, such as bicycle tires, motorcycle tires, car tires, truck tires, OTR tires, etc.
Except the steel wire extracted out from waste tires in the first stage pretreatment process, the final products from waste tire pyrolysis process will be fuel oil and carbon black.
When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.
For our continuous waste tyre pyrolysis plant, the applicable raw materials can be any kinds of waste tires, such as bicycle tires, motorcycle tires, car tires, truck tires, OTR tires, etc.
Except the steel wire extracted out from waste tires in the first stage pretreatment process, the final products from waste tire pyrolysis process will be fuel oil and carbon black.
When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.
CUSTOMER CASE VIDEO
Contact Us
Frequently Asked Questions
What feedstock size is required for the continuous pyrolysis plant?
To maintain continuous feeding and discharging, waste tires must be shredded into small 5-10cm tire blocks or crushed into tire powder (10mesh to 2mm). Additionally, steel wires should be removed beforehand.
What are the main applications of the final pyrolysis oil?
The pyrolysis oil can be widely used as fuel oil in industries such as steel and iron, boiler factories, ceramics, power, chemical industries, hotels, and restaurants, or used in generators to produce electricity.
How does the screw pyrolysis reactor compare to the drum reactor?
The continuous screw pyrolysis reactor features a coking clean system allowing it to run much longer. It also utilizes an advanced liquid film seal part that prevents oil gas leaks, eliminating the need to change sealing materials weekly like drum reactors.
What is the daily processing capacity of the continuous pyrolysis plant?
Depending on the model (HY-C-20, HY-C-30, or HY-C-50), the capacity ranges from 20T/D, 30T/D, to 50T/D. Due to the continuous feeding and discharging design, it can process from 10 tons up to 100 tons of waste tires per day.
How is the reactor heated, and how does it maintain a long lifespan?
The reactor uses indirect hot air heating, which prevents direct flame damage to the reactor shell and extends its service life. Additionally, removing the hard steel wire from the feedstock before pyrolysis prevents internal abrasive damage to the reactor.