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Products
- Continuous Waste Tire Pyrolysis Plant(Screw running model)
- Continuous Waste Plastic Pyrolysis Plant(Screw running model)
- Continuous Waste Tire Pyrolysis Plant(Drum running model)
- Semi-continuous Model Pyrolysis Plant(Drum running model)
- Batch Model Pyrolysis Plant(Drum running model)
- Recovered Carbon Black Refining Plant
- Pyrolysis Oil Refining Plant
- MSW to Energy Plant
- Industrial Solid Waste to Energy Plant
- Waste Gas to Energy Plant
Continuous Pyrolysis Plant in China: Suppliers & Factory for Efficient Rubber Powder Processing into Fuel Oil
Animation Video
Features & Introduction
Product introduction of industrial Continuous pyrolysis plant (5-10cm tire blocks as feedstock):
Continuous pyrolysis plant includes a waste tyre pretreatment system (shredder and crusher), a continuous pyrolysis system with a continuous feeding and discharge system controlled by a PLC system, and an RCB refining system. The core component is the continuous pyrolysis system. This plant processes waste tyres into valuable fuel oil and carbon black for recycling. Thanks to the continuous feeding and discharge capabilities, the plant runs non-stop, significantly saving energy and time while reducing labor costs via PLC automation.
Working Process of Industrial Continuous Waste Tyre Pyrolysis Plant
To support continuous feeding and discharging, waste tyres must be sized appropriately. Before entering the pyrolysis process, the tyres are shredded into small pieces. To prevent steel wire from mixing with carbon black (which makes separation difficult), the steel wire is removed beforehand. See the breakdown of components below:
| No. | System Component | No. | System Component |
|---|---|---|---|
| 1 | Feeding system | 8 | Cooling Tower |
| 2 | Pyrolysis Reactor | 9 | Extra Gas burning Room |
| 3 | Reactor Basement and Burning Room | 10 | Sync Gas Purifying System |
| 4 | Gas Separator | 11 | Water Seal |
| 5 | Condensers | 12 | Smoke Clean System |
| 6 | Oil Tanks | 13 | Chimney |
| 7 | Carbon Black Discharging System | 14 | Control Cabinet |
3D Process Flow of Continuous Pyrolysis Plant
Main Features
Screw Pyrolysis Reactor
Equipped with a coking clean system, allowing the reactor to run significantly longer than traditional drum reactors.
Advanced Liquid Film Seal
Eliminates the need to change sealing materials weekly. Our liquid film seal prevents oil gas leaks, ensuring reliable continuous operation.
Fully Automatic PLC System
Automatic feeding and discharge systems mean the entire plant requires only 1-2 operators, drastically cutting labor costs.
Fully Pyrolysis for High Yield
The screw running model reactor ensures complete pyrolysis of waste tires, yielding maximum oil output.
Large Processing Capacity
Capable of processing from 10 tons per day up to 100 tons per day (100T/D) due to its unique multiple reactor design.
Long Working Life
Indirect hot air heating prevents direct flame damage to the reactor. Removing hard steel wire beforehand also protects the reactor from abrasive wear.
Technical Data
| No. | Item | Specifications | ||
|---|---|---|---|---|
| 1 | Model | HY-C-20 | HY-C-30 | HY-C-50 |
| 2 | Capacity | 20T/D | 30T/D | 50T/D |
| 3 | Power | 70Kw | 85Kw | 100Kw |
| 4 | Working type | Continuous | ||
| 5 | Reactor design | Multiple reactors (Quantity and size depend on raw material condition) | ||
| 6 | Rotating | Internal rotating | ||
| 7 | Cooling system | Recycled water cooling | ||
| 8 | Reactor material | Q345R boiler plate and stainless steel | ||
| 9 | Heating method | Indirect hot air heating | ||
| 10 | Heating fuel | Fuel oil/gas | ||
| 11 | Feedstock | Waste tire/plastic/rubber | ||
| 12 | Output | Fuel oil, carbon black | ||
Application & End-Products
Our continuous waste tyre pyrolysis plant accepts all types of waste tires, including bicycle, motorcycle, car, truck, and OTR tires.
Aside from the steel wire extracted during pretreatment, the final outputs are fuel oil and carbon black.
End-Product Applications:
- Pyrolysis Oil: Widely used as fuel oil in heavy industries (steel, iron, boiler factories, ceramics, power, chemical plants) or used in generators to produce electricity.
- Carbon Black: Used to manufacture construction bricks when mixed with clay, or utilized directly as industrial fuel.
- Steel Wire: Sold directly to scrap yards or recycled to produce new steel products.
Customer Case Video
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