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Products
- Continuous Waste Tire Pyrolysis Plant(Screw running model)
- Continuous Waste Plastic Pyrolysis Plant(Screw running model)
- Continuous Waste Tire Pyrolysis Plant(Drum running model)
- Semi-continuous Model Pyrolysis Plant(Drum running model)
- Batch Model Pyrolysis Plant(Drum running model)
- Recovered Carbon Black Refining Plant
- Pyrolysis Oil Refining Plant
- MSW to Energy Plant
- Industrial Solid Waste to Energy Plant
- Waste Gas to Energy Plant
China Suppliers Factory for Pyrolysis Oil Refining Plant with Advanced Vacuum Atomization Flash Distillation Technology
Advantages
Low working temperature (far below the boiling point), high vacuum (no-load ≤ 5pa), short heating time (in seconds) and high separation efficiency. It is especially suitable for the separation of substances with high boiling point, heat sensitivity and easy oxidation.
It can effectively remove low molecular substances (deodorization of tire oil and plastic oil), heavy molecular substances (decolorization) and impurities in the mixture.
The oil temperature is between 100- 120 ℃, the vacuum degree is 200-300pa, and the light gasoline and diesel components are pulled out.
The oil temperature is 150- 190 ℃, the vacuum is 20-50pa, and the diesel component is pulled out.
The residual oil extracted from processing is sold as a by-product of industrial fuel oil.
The rectification equipment and auxiliary facilities of tire oil and plastic oil are sealed, the tail gas is collected and incinerated at high temperature (into the heating furnace for combustion support) for disposal, and there is no "waste gas" discharged during production.
This process technology does not require pretreatment of raw crude oil; Sulfuric acid and clay are not used, so there is no "waste residue" discharge.
Technical Data
- Light industry fuel oil: 85-90%.
- Oil quality standard: Non standard diesel.
- High automation and uncomplicated operation, it can operate with only 1 or 2 persons. The time for learning is about 3 to 4 days.
| No. | Component Item | No. | Component Item |
|---|---|---|---|
| 1 | Feeding system | 8 | Cooling Tower |
| 2 | Pyrolysis Reactor | 9 | Extra Gas burning Room |
| 3 | Reactor Basement and Burning Room | 10 | Sync Gas Purifying System |
| 4 | Gas Separator | 11 | Water Seal |
| 5 | Condensers | 12 | Smoke Clean System |
| 6 | Oil Tanks | 13 | Chimney |
| 7 | Carbon Black Discharging System | 14 | Control Cabinet |
| NO | Test Item | Test method | Test value | Standard value |
|---|---|---|---|---|
| 1 | Viscosity(15c) | ASTM D1298 | 0.84kg/L | .....kg/L |
| 2 | Viscosity Index(40c) | ASTM D445 | 3.36cst | 1.6-5.8cst |
| 3 | Pour Point | ASTM D97 | - 19℃ | ≥0℃ |
| 4 | Flash Point(open) | ASTM D93 | 60℃ | ≥55 |
| 5 | Water Content | ASTM D95 | Trace%vol | ≤Trace %vol |
| 6 | Sulfur Content | ASTM D1226 | 0.15%Wt | 0.2%Wt |
| 7 | Color of distillation | Yellow and transparent | ||
| Models designation | Unit | MC-O-5 | MC-O-15 | MC-O-C20 | MC-O-30 | MC-O-50 | MC-O-100 | |
|---|---|---|---|---|---|---|---|---|
| Handling Capacity | Tons/Day | 5 | 15 | 20 | 30 | 50 | 100 | |
| Working Pressure | Mpa | ≤0.5 | ||||||
| Working vacuum | pa | -5~ -20 | ||||||
| Temperature | ℃ | ≤350 | ||||||
| Working Noise | dB (A) | ≤85 | ||||||
| Power voltage | V | 380-480V/50-60Hz | ||||||
| Total Power | KW | 80 | 120 | 12 | 140 | 180 | 210 | |
| Cooling Water | M³ | 35 | 40 | 5 | 60 | 80 | 160 | |
| Weight | T | 16 | 19 | 22 | 26 | 46 | 56 | |
| Size | L (m) | 15 | 17 | 17 | 25 | 35 | 45 | |
| W (m) | 4 | 6.5 | 10 | 12 | 16 | 20 | ||
| H (m) | 6 | 6 | 6 | 6 | 6.5 | 8 | ||
| Note | 1. We can provide 150-300T/D machine according to customer project requirement; 2. We can customize the heating way, such as diesel oil and natural gas. | |||||||
Fuel Oil Application
Customer Case Video
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Get A Quote NowFrequently Asked Questions
Q1: What are the main separation advantages of short range molecular distillation?
A1: It operates at low temperatures (below boiling point), utilizes high vacuum (no-load ≤ 5pa), and features a short heating time (seconds). This makes it highly efficient and suitable for separating high boiling point, heat-sensitive, and easily oxidized materials.
Q2: What is the typical oil yield and quality?
A2: The light industry fuel oil yield ranges between 85-90% (calculated by net oil weight without water). The output oil quality meets the non-standard diesel standard.
Q3: Does the feed raw material require chemical pretreatment?
A3: No. This process technology does not require chemical pretreatment of raw crude oil. Since sulfuric acid and clay are not used, there is no "waste residue" discharged during the process.
Q4: How does the system handle waste gas emissions?
A4: The entire rectification equipment and auxiliary facilities are completely sealed. The tail gas is collected and incinerated at high temperatures inside the heating furnace for combustion support, ensuring zero waste gas discharge during production.
Q5: How many operators are required, and what is the training time?
A5: Thanks to its high automation design, the system features uncomplicated operations requiring only 1 to 2 persons to run. The average learning curve is about 3 to 4 days.
Q6: What are the primary applications of the end-products?
A6: Pyrolysis oil is widely used as industrial fuel oil (steel, boilers, ceramics, power, chemical industries) and generator fuel. Carbon black is used for building bricks with clay or as fuel, while steel wire is directly sold or recycled.