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- Continuous Waste Tire Pyrolysis Plant(Screw running model)
- Continuous Waste Plastic Pyrolysis Plant(Screw running model)
- Continuous Waste Tire Pyrolysis Plant(Drum running model)
- Semi-continuous Model Pyrolysis Plant(Drum running model)
- Batch Model Pyrolysis Plant(Drum running model)
- Recovered Carbon Black Refining Plant
- Pyrolysis Oil Refining Plant
- MSW to Energy Plant
- Industrial Solid Waste to Energy Plant
- Waste Gas to Energy Plant
China Suppliers Factory for Advanced Vacuum Atomization Flash Distillation Equipment for Tire Pyrolysis Oil Refining
Advantages
Short range molecular distillation adopts atomized flash distillation technology, which has incomparable advantages over other separation technologies:
- Low working temperature & High efficiency: Operates far below the boiling point, under high vacuum (no-load ≤ 5pa), with short heating time (in seconds). Especially suitable for the separation of substances with high boiling point, heat sensitivity, and easy oxidation.
- Effective impurity removal: Can effectively remove low molecular substances (deodorization of tire oil and plastic oil), heavy molecular substances (decolorization), and impurities in the mixture.
- Light components separation (100-120 ℃): Under vacuum degree of 200-300pa, light gasoline and diesel components are pulled out.
- Diesel components separation (150-190 ℃): Under vacuum of 20-50pa, the diesel component is pulled out.
- Valuable by-products: The residual oil extracted from processing is sold as a by-product of industrial fuel oil.
- Eco-friendly tail gas disposal: Rectification equipment and auxiliary facilities of tire oil and plastic oil are sealed; tail gas is collected and incinerated at high temperature (into the heating furnace for combustion support) for disposal. No "waste gas" is discharged during production.
- Zero waste residue: This process technology does not require pretreatment of raw crude oil; sulfuric acid and clay are not used, ensuring no "waste residue" discharge.
Technical Data
- Oil Yield: 85-90% light industry fuel oil (calculated by net oil weight without water).
- Oil Quality Standard: Non-standard diesel.
- High Automation: Uncomplicated operation, requiring only 1 or 2 operators. Learning time is about 3 to 4 days.
| No. | Component Name | No. | Component Name |
|---|---|---|---|
| 1 | Feeding system | 8 | Cooling Tower |
| 2 | Pyrolysis Reactor | 9 | Extra Gas burning Room |
| 3 | Reactor Basement and Burning Room | 10 | Sync Gas Purifying System |
| 4 | Gas Separator | 11 | Water Seal |
| 5 | Condensers | 12 | Smoke Clean System |
| 6 | Oil Tanks | 13 | Chimney |
| 7 | Carbon Black Discharging System | 14 | Control Cabinet |
| NO | Test Item | Test method | Test value | Standard value |
|---|---|---|---|---|
| 1 | Viscosity(15c) | ASTM D1298 | 0.84kg/L | .....kg/L |
| 2 | Viscosity Index(40c) | ASTM D445 | 3.36cst | 1.6-5.8cst |
| 3 | Pour Point | ASTM D97 | -19℃ | ≥0℃ |
| 4 | Flash Point(open) | ASTM D93 | 60℃ | ≥55 |
| 5 | Water Content | ASTM D95 | Trace%vol | ≤Trace %vol |
| 6 | Sulfur Content | ASTM D1226 | 0.15%Wt | 0.2%Wt |
| 7 | Color of distillation | Yellow and transparent | ||
| Models designation | Unit | MC-O-5 | MC-O-15 | MC-O-C20 | MC-O-30 | MC-O-50 | MC-O-100 | |
|---|---|---|---|---|---|---|---|---|
| Handling Capacity | Tons /Day | 5 | 15 | 20 | 30 | 50 | 100 | |
| Working Pressure | Mpa | ≤0.5 | ||||||
| Working vacuum | pa | -5~ -20 | ||||||
| Temperature | ℃ | ≤350 | ||||||
| Working Noise | dB (A) | ≤85 | ||||||
| Power voltage | V | 380-480V/50-60Hz | ||||||
| Total Power | KW | 80 | 120 | 12 | 140 | 180 | 210 | |
| Cooling Water | M³ | 35 | 40 | 5 | 60 | 80 | 160 | |
| Weight | T | 16 | 19 | 22 | 26 | 46 | 56 | |
| Size | L (m) | 15 | 17 | 17 | 25 | 35 | 45 | |
| W (m) | 4 | 6.5 | 10 | 12 | 16 | 20 | ||
| H (m) | 6 | 6 | 6 | 6 | 6.5 | 8 | ||
| Note | 1. We can provide 150-300T/D machine according to customer project requirement; 2. We can customize the heating way, such as diesel oil and natural gas. | |||||||
Fuel Oil Application
When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.
Customer Case Video
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Frequently Asked Questions
What are the main advantages of short range molecular distillation?
It features a low working temperature (far below the boiling point), high vacuum (no-load ≤ 5pa), and short heating time (in seconds). This makes it highly efficient and suitable for separating heat-sensitive and easily oxidized substances.
What is the typical oil yield and standard?
The oil yield is between 85% to 90% (calculated by the net weight of oil without water). The output oil quality standard corresponds to non-standard diesel.
Is the distillation process environmentally friendly?
Yes. The rectification equipment and auxiliary facilities are completely sealed. The tail gas is collected and incinerated at high temperatures in the heating furnace, resulting in no waste gas discharge. Additionally, the process does not use sulfuric acid or clay, ensuring zero waste residue.
How many operators are required to run the equipment?
Thanks to the high level of automation, the system has an uncomplicated operation workflow and can be operated by only 1 or 2 persons. The typical training and learning period is around 3 to 4 days.
What are the primary applications of the end-products?
The pyrolysis oil can be used as fuel oil in industries like steel, boilers, ceramics, power, chemical plants, or generators. The carbon black can be used for making construction bricks or as fuel, while the steel wire can be sold directly or recycled.