Inquiry
Form loading...
China Suppliers Factory for Advanced Pyrolysis Oil Refining Plant Using Vacuum Atomization Flash Distillation Technology
Hot Products

China Suppliers Factory for Advanced Pyrolysis Oil Refining Plant Using Vacuum Atomization Flash Distillation Technology

Discover advanced distillation equipment specifically designed for tire pyrolysis oil and other waste oil, leveraging cutting-edge vacuum atomization flash distillation technology. Unlike traditional methods that rely on the boiling point differences for separation, this innovative approach effectively achieves liquid-liquid separation by utilizing the varying average free paths of molecular motion among different substances. This technique ensures that lighter molecules efficiently overflow from the liquid surface, minimizing contamination from heavier molecules after heating. As a result, the vacuum atomization flash distillation not only accelerates the molecular overflow process but also guarantees that the oil products maintain their original color after rectification. As a leading supplier and factory in China, we are committed to providing top-quality distillation solutions for waste oil processing.

    Advantages

    XQ2
    Short range molecular distillation adopts atomized flash distillation technology, which has incomparable advantages over other separation technologies.
    Low working temperature & High efficiency: Low working temperature (far below the boiling point), high vacuum (no-load ≤ 5pa), short heating time (in seconds) and high separation efficiency. It is especially suitable for the separation of substances with high boiling point, heat sensitivity and easy oxidation.
    Impurity removal: It can effectively remove low molecular substances (deodorization of tire oil and plastic oil), heavy molecular substances (decolorization) and impurities in the mixture.
    The oil temperature is between 100- 120 ℃, the vacuum degree is 200-300pa, and the light gasoline and diesel components are pulled out.
    The oil temperature is 150- 190 ℃, the vacuum is 20-50pa, and the diesel component is pulled out.
    The residual oil extracted from processing is sold as a by-product of industrial fuel oil.
    The rectification equipment and auxiliary facilities of tire oil and plastic oil are sealed, the tail gas is collected and incinerated at high temperature (into the heating furnace for combustion support) for disposal, and there is no "waste gas" discharged during production.
    This process technology does not require pretreatment of raw crude oil; Sulfuric acid and clay are not used, so there is no "waste residue" discharge.

    Technical Data

    Oil yield as follow (calculated by oil net weight without water):
    Light industry fuel oil: 85-90%
    Oil quality standard: Non standard diesel
    High automation: Uncomplicated operation, it can operate with only 1 or 2 persons. The time for learning is about 3 to 4 days.
    System Components
    1 Feeding system 8 Cooling Tower
    2 Pyrolysis Reactor 9 Extra Gas burning Room
    3 Reactor Basement and Burning Room 10 Sync Gas Purifying System
    4 Gas Separator 11 Water Seal
    5 Condensers 12 Smoke Clean System
    6 Oil Tanks 13 Chimney
    7 Carbon Black Discharging System 14 Control Cabinet
    Test Value
    NO Test Item Test Method Test Value Standard Value
    1 Viscosity(15c) ASTM D1298 0.84kg/L .....kg/L
    2 Viscosity Index(40c) ASTM D445 3.36cst 1.6-5.8cst
    3 Pour Point ASTM D97 -19℃ ≥0℃
    4 Flash Point(open) ASTM D93 60℃ ≥55
    5 Water Content ASTM D95 Trace%vol ≤Trace %vol
    6 Sulfur Content ASTM D1226 0.15%Wt 0.2%Wt
    7 Color of distillation Yellow and transparent
    Models of Waste Oil Distillation
    Models designation Unit MC-O-5 MC-O-15 MC-O-C20 MC-O-30 MC-O-50 MC-O-100
    Handling Capacity Tons /Day 5 15 20 30 50 100
    Working Pressure Mpa ≤0.5
    Working vacuum pa -5 ~ -20
    Temperature ≤350
    Working Noise dB (A) ≤85
    Power voltage V 380-480V/50-60Hz
    Total Power KW 80 120 12 140 180 210
    Cooling Water 35 40 5 60 80 160
    Weight T 16 19 22 26 46 56
    Size L (m) 15 17 17 25 35 45
    W (m) 4 6.5 10 12 16 20
    H (m) 6 6 6 6 6.5 8
    Note 1. We can provide 150-300T/D machine according to customer project requirement; 2. We can customize the heating way, such as diesel oil and natural gas.

    Fuel Oil Application

    When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.

    Customer Case Video

    Contact Us

    Frequently Asked Questions

    What are the main advantages of short range molecular distillation?

    It features a low working temperature, high vacuum (≤ 5pa), short heating time, and high separation efficiency. It is exceptionally well-suited for heat-sensitive, high-boiling point, and easily oxidized materials.

    What is the expected oil yield and quality?

    The light industry fuel oil yield is about 85-90% (calculated by net oil weight without water). The output oil quality meets the non-standard diesel standard.

    Does this distillation process produce secondary pollution?

    No. The process is fully sealed. Tail gas is collected and incinerated at high temperatures for combustion support, discharging no waste gas. Also, because no sulfuric acid or clay is used, there is no waste residue generated.

    How easy is it to operate the distillation equipment?

    The system features high automation and straightforward controls. It requires only 1 to 2 operators, and the learning curve is short, typically taking 3 to 4 days of training.

    What are the primary applications of the end-products?

    Pyrolysis oil is used as industrial fuel for steel mills, boilers, ceramics, and chemical plants. Carbon black can be utilized as fuel or mixed with clay for bricks, while steel wire is recycled for new steel products.

    Can the system capacity and heating methods be customized?

    Yes. We can provide custom systems ranging from 150 to 300 Tons/Day based on project requirements, and customize heating methods using options like diesel oil or natural gas.