Hot Products
-
Products
- Continuous Waste Tire Pyrolysis Plant(Screw running model)
- Continuous Waste Plastic Pyrolysis Plant(Screw running model)
- Continuous Waste Tire Pyrolysis Plant(Drum running model)
- Semi-continuous Model Pyrolysis Plant(Drum running model)
- Batch Model Pyrolysis Plant(Drum running model)
- Recovered Carbon Black Refining Plant
- Pyrolysis Oil Refining Plant
- MSW to Energy Plant
- Industrial Solid Waste to Energy Plant
- Waste Gas to Energy Plant
China Pyrolysis Oil Refining Plant Suppliers - Advanced Vacuum Atomization Flash Distillation Factory
Advantages
Short range molecular distillation adopts atomized flash distillation technology, which has incomparable advantages over other separation technologies;
1
Low working temperature (far below the boiling point), high vacuum (no-load ≤ 5pa), short heating time (in seconds) and high separation efficiency. It is especially suitable for the separation of substances with high boiling point, heat sensitivity and easy oxidation.
2
It can effectively remove low molecular substances (deodorization of tire oil and plastic oil), heavy molecular substances (decolorization) and impurities in the mixture.
3
The oil temperature is between 100- 120 ℃, the vacuum degree is 200-300pa, and the light gasoline and diesel components are pulled out.
4
The oil temperature is 150- 190 ℃, the vacuum is 20-50pa, and the diesel component is pulled out.
5
The residual oil extracted from processing is sold as a by-product of industrial fuel oil.
6
The rectification equipment and auxiliary facilities of tire oil and plastic oil are sealed, the tail gas is collected and incinerated at high temperature (into the heating furnace for combustion support) for disposal, and there is no "waste gas" discharged during production.
7
This process technology does not require pretreatment of raw crude oil; Sulfuric acid and clay are not used, so there is no "waste residue" discharge.
Technical Data
Oil yield as follow (calculated by oil net weight without water):
1. Light industry fuel oil: 85-90%.
2. Oil quality standard: Non standard diesel
3. High automation and uncomplicated operation, it can operate with only 1 or 2 persons. The time for learning is about 3 to 4 days.
1. Light industry fuel oil: 85-90%.
2. Oil quality standard: Non standard diesel
3. High automation and uncomplicated operation, it can operate with only 1 or 2 persons. The time for learning is about 3 to 4 days.
System Components
| 1 | Feeding system | 8 | Cooling Tower |
| 2 | Pyrolysis Reactor | 9 | Extra Gas burning Room |
| 3 | Reactor Basement and Burning Room | 10 | Sync Gas Purifying System |
| 4 | Gas Separator | 11 | Water Seal |
| 5 | Condensers | 12 | Smoke Clean System |
| 6 | Oil Tanks | 13 | Chimney |
| 7 | Carbon Black Discharging System | 14 | Control Cabinet |
Test Value
| NO | Test Item | Test method | Test value | Standard value |
|---|---|---|---|---|
| 1 | Viscosity(15c) | ASTM D1298 | 0.84kg/L | .....kg/L |
| 2 | Viscosity Index(40c) | ASTM D445 | 3.36cst | 1.6-5.8cst |
| 3 | Pour Point | ASTM D97 | - 19℃ | ≥0℃ |
| 4 | Flash Point(open) | ASTM D93 | 60℃ | ≥55 |
| 5 | Water Content | ASTM D95 | Trace%vol | ≤Trace %vol |
| 6 | Sulfur Content | ASTM D1226 | 0.15%Wt | 0.2%Wt |
| 7 | Color of distillation | Yellow and transparent | ||
Models of Waste Oil Distillation
| Models designation | Unit | MC-O-5 | MC-O-15 | MC-O-C20 | MC-O-30 | MC-O-50 | MC-O-100 | |
|---|---|---|---|---|---|---|---|---|
| Handling Capacity | Tons /Day | 5 | 15 | 20 | 30 | 50 | 100 | |
| Working Pressure | Mpa | ≤0.5 | ||||||
| Working vacuum | pa | -5~ -20 | ||||||
| Temperature | ℃ | ≤350 | ||||||
| Working Noise | dB (A) | ≤85 | ||||||
| Power voltage | V | 380-480V/50-60Hz | ||||||
| Total Power | KW | 80 | 120 | 12 | 140 | 180 | 210 | |
| Cooling Water | M³ | 35 | 40 | 5 | 60 | 80 | 160 | |
| Weight | T | 16 | 19 | 22 | 26 | 46 | 56 | |
| Size | L (m) | 15 | 17 | 17 | 25 | 35 | 45 | |
| W (m) | 4 | 6.5 | 10 | 12 | 16 | 20 | ||
| H (m) | 6 | 6 | 6 | 6 | 6.5 | 8 | ||
| Note | 1. We can provide 150-300T/D machine according to customer project requirement; 2. We can customize the heating way, such as diesel oil and natural gas. | |||||||
Fuel Oil Application
When the whole process is over, we can get end-products that have a wide range of applications. For example, the pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel. The steel wire can be sold directly or recycled to produce new steel products.
Customer Case Video
Contact Us
Frequently Asked Questions
What are the main advantages of short range molecular distillation?
It operates at low working temperatures (far below the boiling point) under high vacuum (no-load ≤ 5pa) with a very short heating time (in seconds). This prevents oxidation and decomposition, making it ideal for separating heat-sensitive materials with high boiling points.
What is the expected oil yield and quality from this process?
The expected oil yield is about 85-90% light industry fuel oil (calculated by net weight without water). The output oil quality meets non-standard diesel requirements.
How does the system manage waste gas and environmental emissions?
The rectification equipment and auxiliary facilities of tire oil and plastic oil are completely sealed. Tail gas is collected and incinerated at high temperatures in the heating furnace for combustion support, resulting in no waste gas emissions during production.
Does the raw crude oil require chemical pretreatment?
No, this process technology does not require any pretreatment of raw crude oil. Since sulfuric acid and clay are not used, there is no waste residue discharge.
How many operators are needed to run the distillation machine?
Due to its high automation and uncomplicated operation, the system can be operated by only 1 or 2 persons. The typical training and learning period is about 3 to 4 days.
What are the applications of the final output products?
Pyrolysis oil can be used as fuel in industries like steel, boilers, ceramics, power, and chemical plants, or for generators. Carbon black can be used to make bricks or as fuel, while steel wire can be sold directly or recycled.